There are tons of procedures that may be used to fulfill the manufacturing requirements. Z-level is a popular ZW3D machining procedure which is usually used to machine steep surfaces or steep regions of a part. General machining practice dictates that to be able to get great surface finish, it’s vital that you choose the right tool trail operation. Occasionally it may be necessary, to control or control the tool path to some particular region of the part. This post describes the best way to restrain and contain tool course for Z-level machining in ZW3D. Here are a few of the available options: 1. Z guidance: you are able to pick the Top and Bottom option to define the machining height or the machining area between two points typically in the Z axis (Figure 1) Figure 1 zwcadclub.com/uploadfile/images/2011-1-20ToptoBottom.png 2. XY and Z direction concurrently: If we just need to machine the perpendicular outside surface of the Part, we can decide the top profile and the bottom profile after which define them as containment features. As illustrated in FIG.2. Figure.2 zwcadclub.com/uploadfile/images/2011-1-20Outsurface.png The resulting tool course is revealed in the right of FIG.2 If there’s any must control the machining height, we can contain in using Bottom and Top containment, as mentioned previously.
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Comprising tool paths using profiles: As revealed in FIG.3, if we need to machine the place between two or more profiles, we only define them as containment features and then select the component and containment with the results shown in the right of FIG.3 Figure 3 zwcadclub.com/uploadfile/images/2011-1-20Betweenprofiles.png 4. Angular containment. In FIG.3, we can see that the level space at the base of the bottle was also machined, but because of the measure, we won’t get a good surface finish. We could, of course empower the Equivalent Cusp Alternative and more passes to preserve the desirable cusp height and surface finish would be automatically added by ZW3D. In this example let’s use containment to compel ZW3D to only machine the steep places of the part. By establishing Maximum Angular limit and a Minimum Angular limit, ZW3D merely computes tool route in the areas whose angle is between the Min and Max. The tool course in FIG.4 was contained between a minimal 45 and a maximum 90 angles. We could then use an alternative machining process, for example Zigzag to finish the flatter areas of the blow mould cavity (minimum1and maximum 45) Figure.4 zwcadclub.com/uploadfile/images/2011-1-20Angular limit.png 5.
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Single surface containment: Sometimes there will be just one surface that has to be machined by itself. In this event, we only create Tool path for this surface. So we define as follows it to as a containment feature should select the border of the surface cheap oem software as a closed profile, then Figure.5 zwcadclub.com/uploadfile/images/2011-1-20Single surface.png Calculate it, the Tool path in the same way illustrated in FIG.5. Comprise the extent of Tool trail in XY direction: In FIG.6, we can see the Tool route extends beyond the borders of the part. By setting up the option of percentage % cancel in containment option of Parameter form, the extent of Tool route in XY direction can be restrained as exemplified in FIG.6 Figure.6 zwcadclub.com/uploadfile/images/2011-1-20Extentlimit.png 7. Surface Restricting Containment. For some Parts (Like the Part showed in FIG.7), we want the tool path to be restricted to the underside contour of the part. Figure.7 zwcadclub.com/uploadfile/images/2011-1-20Bottomsurfacelimit.png Find that in the instance of of FIG.7, the tool course would waste time in unnecessary air reductions.
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Thus, we can pick all the underside surfaces as a containment surface characteristic and ZW3D will create the tool path as shown in FIG.8. Figure.8 zwcadclub.com/uploadfile/images/2011-1-20Bottomsurfacelimit2.png About ZW3D ZW3D, The All in one CAD/CAM, was comprised into ZWSOFT’s product portfolio in 2010. ZW3D supplies ease-of-use, performance, and all-in-one capacity. The fresh applications can expand business-level mechanical design and engineering capabilities to the desktop computer at a fraction of the cost of other similar systems. Encounter ZW3D 2010, where the only limit is the imagination. Please go to zw3d.zwcad.org/ to download a free 30-day trial today.